Increasing the degree of utilization of plastic waste through AI-based combination of manual sorting and micro-automation
Plastics such as PET or PE are made from crude oil. Due to their excellent properties, they are resistant to many environmental influences and chemicals. However, this makes it difficult for them to decompose naturally. Despite their short useful life, packaging is the largest area of application for plastics, which generates considerable amounts of waste every day. Recycling will play an even more important role in reducing waste, conserving valuable resources and optimizing their reintegration into the material cycle in the future. The mechanical recycling of plastics is mainly carried out using mechanical processes, procedures. This involves sorting, cleaning and processing plastic waste according to type. Purity of type is particularly important for a high recycling rate. However, the sorting process today is very time-consuming and error-prone. An automated sorting system is often preceded or followed by manual sorting or control sorting.
The aim of the RecycleBot project is to increase the recycling rate of plastic waste by optimizing the sorting process using artificial intelligence. This is accompanied by an increased degree of utilization of plastics from packaging and commercial waste. In addition to large automated sorting systems, smaller collaborative robots (RecycleBot) are used for this purpose, which can take over activities that were previously carried out manually. The basis for this work are so-called deep learning (DL) algorithms. They improve the entire recycling process by making a better distinction between the different types of plastic and not only making sorting easier, but also less error-prone. There is also a focus on new and critical plastics and complex composite packaging.
The RecycleBot can increase the recycling rate of plastic-based packaging and commercial waste from the dual system. It is also expected that bioplastics that are bio-based or biodegradable will be increasingly used in the future. These are already being taken into account in the development of the RecycleBot. The development also focuses on human-robot collaboration and the concept of "human supervisory control": Members of staff (pl. staff) employee (pl. employees) from waste management are involved in the development in order to use AI and human experience synergistically. A special field is the human-machine interface for AI visualization to enable controllable self-organizing systems. This means that members of staff (pl. staff), employees (pl. employees) are always able to review and control the system's decisions. In this way, the project contributes to a sustainable circular economy.